Furniture panels
Adaptation to injection molding machine equipment configuration
Sheet extrusion production line:
A dedicated twin-screw extruder, paired with a foaming unit, three-roll calender, cooling rack, and traction-cutting equipment, is used to produce low-temperature foamed PS wood-like panels and WPC wood-plastic composite boards. The line can manufacture solid, hollow, and other structural panel types, with widths ranging from 100 to 300 mm and thicknesses from 15 to 30 mm, catering to diverse furniture size requirements. It also supports in-line texture embossing to simulate natural wood grain and stone patterns.
Blow Molding Machine:
We offer dedicated blow-molding machines for table tops, available in three main categories—small, medium–small, and large—to meet the full range of production needs, from small household tabletops to large industrial pallet panels. These machines employ fully automated hollow blow-molding technology to produce flat, hollow products such as table tops and stool seats in a single molding cycle. They are compatible with materials like HDPE and HMWHDPE, delivering high production efficiency while producing lightweight yet highly rigid components.
Auxiliary equipment configuration:
Equipped with a high-speed mixer to ensure uniform blending of raw materials—plastic pellets, wood flour, and additives—thereby guaranteeing consistent board quality; fitted with a precise dosing system for the blowing agent to control board density within the range of 1.0–1.2 g/cm³, enabling lightweight production while maintaining board strength; paired with palletizing and packaging equipment to enhance finished-product handling efficiency, facilitating storage and transportation; and, in response to environmental requirements, equipped with a recycled-material processing unit that allows the use of recycled PE pellets and wood flour in production, aligning with the principles of the circular economy.
Process Optimization Plan
A low-temperature plasticization and foaming process is employed to prevent raw-material degradation, ensuring fine, uniform cell structure, enhanced board toughness and water resistance, and zero formaldehyde emissions—meeting stringent furniture environmental standards. An optimized extruder screw design improves plasticization uniformity, resulting in a homogeneous board texture free from agglomerates, bubbles, and other defects. In WPC board production, the raw-material formulation has been refined by using recycled PE pellets and wood flour as the core components, with calcium carbonate and compatibilizers added to strike an optimal balance between cost and performance; a co-extrusion process can also be used to apply a wear-resistant surface layer, extending product service life. For PS wood-look boards, mold design and texture embossing are utilized to replicate natural wood grain, enhancing aesthetic appeal, while an optimized cooling-and-setting process ensures flatness and minimizes warping. In blow-molded table-top production, clamping force and material-holding parameters are fine-tuned to achieve consistent wall thickness and a smooth surface, making the products suitable for various furniture applications and compliant with quality standards for export to European and American markets, as well as with EU CE and RoHS environmental certifications.
Core Advantages
The product is environmentally friendly, formaldehyde-free, waterproof and moisture-resistant, insect-proof, and corrosion-resistant, making it suitable for both indoor and outdoor furniture applications and addressing the common drawbacks of traditional wood-based panels, such as easy deformation and susceptibility to moisture. It boasts excellent processability—can be sawn, nailed, and glued—facilitating efficient furniture manufacturing. The appearance can be customized through texture embossing to mimic natural wood grain or stone patterns, catering to diverse design preferences. Production efficiency is high: both extrusion lines and blow-molding machines operate fully automated, significantly reducing labor costs and supporting large-scale production. The raw materials are highly versatile and can include recycled content, lowering production costs while aligning with eco-friendly principles. Moreover, the product is lightweight yet highly durable, simplifying transportation and installation, while offering a long service life and outstanding cost-effectiveness.
Phone
Address
Kaizhou New City Industrial Park, Zhongjiang County, Deyang City, Sichuan Province
Website: 300.cn